With the continuous development of metal surface treatment industry, the production demand for chemical powder materials such as degreasing powder, defatting powder and cleaning powder keeps growing. In the packaging process of these powders, severe dust pollution, metering accuracy fluctuation, high labor intensity and other problems have long troubled numerous manufacturers. As a powerful original manufacturer, relying on 27 years of experience in packaging machinery industry, Marchi Packaging Equipment Co., Ltd. has launched degreasing powder packaging solutions centered on 25kg automatic bottom-filling packaging machine, realizing full-process automatic upgrading from quantitative weighing, packaging sealing to robot palletizing.
Marchi Service Cases
Marchi Packaging Equipment Factory owns 27 years of experience in the packaging machinery industry, more than 5,000 cooperative customer cases and exports to over 50 countries. It is a long-term supplier to Fortune Global 500 enterprises, supporting whole factory scheme design and non-standard customization. It can package powder, granule, liquid and other materials, and has cooperated with many large food, pharmaceutical and chemical enterprises.
- Food Industry: PepsiCo, Yili, Uni-President Enterprises, YumChina, Little Sheep, Tastien, By-health, Nam Soon Group, Five Grains Mill, Yan Gufang, SEAMILD, Qiandao Bee Garden, Sanjiu Group, Puratos, Guangxi Nongken Mingyang Starch, Dong'e Ejiao, Wen's Group, Amway, etc.
- Pharmaceutical Industry: Tianjin Hongri, Weigao Group, Dong'e Ejiao, Xiuzheng Pharmaceutical, Yibai Pharmaceutical, Lukang Pharmaceutical, Taihang Pharmaceutical, Niscon, Jinkun, Hubei Gongtong Pharmaceutical, Fuhe Group, Infinitus, Zhejiang Medicine, Zhejiang Guobang Pharmaceutical, etc.
- Veterinary Drug Industry: Longxiang Pharmaceutical, Jizhong Pharmaceutical, China Animal Husbandry Industry, Cheng Bixin, Houyi Group, Ramical, Twins Group, Yuehai Group, Haid Group, Wen's Group, Zhengbang Group, etc.
- Food Additive Industry: Xinghu Technology, Xintuyang Biology, Muen Biology, Yinong, Puratos, Sanjiu Group, Ajinomoto, Meihua Group, Chenguang Biology, Rhine Biology, Jinhe Biology.
- Chemical and Daily Chemical Industry: New energy, new material, mineral, chemical and other industries; Liby, P&G, Yongxin Chemical, Shengtai Chemical Technology, Guangzhou Hekang, Forster, Sanrun, Sany Group, CATL.
Technical Breakthrough: Bottom-filling Filling Effectively Restrains Dust Flying
Degreasing powder is compounded with surfactants, dispersants, complexing agents, corrosion inhibitors and other ingredients, which is prone to dust generation during feeding and brings inhalation hazards to operators. Targeting this industrial pain point, Marchi 25kg bottom-filling packaging machine (Model: MC-DLLB-100L) adopts bottom-filling filling technology. Materials are filled from the bottom with small material drop distance, effectively avoiding dust scattering caused by traditional filling methods.
This equipment supports packaging weight from 5kg to 25kg with packaging accuracy of ±0.1% to ±0.5% and packaging speed of 1 to 4 bags per minute, meeting packaging demands of different production scales. The whole machine adopts full stainless steel structure, and 304 stainless steel is selected for all material contacting parts. The combined or open transparent bin can be disassembled and cleaned without tools, complying with hygiene maintenance requirements of chemical production environment.
Core Equipment Advantages: High Accuracy, Stable Operation and Easy Operation
- High-precision Weighing System: It is the core highlight of this packaging machine. Pneumatic bag clamping devices and brackets are directly installed on weight sensors to realize two-stage filling of fast feeding and slow fine feeding according to preset weight. In slow feeding stage, materials are accurately supplemented to target weight at low flow rate to ensure stable packaging accuracy. The high-response weighing system matched with precision sensors maintains stable weighing results all the time.
- Intelligent Control System: Equipped with PLC control system and touch screen man-machine interface, it features convenient parameter adjustment and real-time production status monitoring. Adjustable parameter formulas of various products can be stored in the system, supporting storage of up to 10 sets of formulas. No repeated debugging is needed during production changeover, and switching can be completed by one-key calling.
- Wide Compatibility: It can stably package various powder materials including degreasing powder, environmental-friendly degreasing powder, surfactant powder, detergent builder powder and penetrant powder. It is well adaptable to powders and small granular materials with uneven density, poor or good fluidity with strong universality.
Full-process Automatic Packaging: From Feeding to Palletizing
Batching and mixing → Heavy bag packaging → Three-in-one sewing packaging (heat sealing, sewing, edge wrapping) → Bag reversing conveying → Shaping → Metal detection → Weight sorting → Unqualified product rejection → Robot palletizing
Wide Application Scenarios Covering Multiple Regions and Industries
The equipment is widely applicable to fine chemical industry, surface treatment additives, industrial cleaning agents, metal pre-treatment, electroplating additives, spraying pre-treatment, hardware cleaning, printing and dyeing additives, building material additives, food ingredients, pharmaceutical accessories, pesticide powder, dyestuff and pigment, rubber additives, plastic additives, feed additives, essence and spice, petrochemical additives, catalyst, water treatment agent, papermaking additives, textile additives, leather additives, electronic chemicals and other fields, covering weighing and packaging demands of various powder materials.
Customer Pain Points and Solutions
Three core pain points exist in the packaging process of chemical powders such as degreasing powder in actual production.
Pain Point 1: Large packaging accuracy fluctuation leading to uncontrollable material waste cost
Traditional packaging equipment is easy to produce metering deviation when facing powders with uneven density, resulting in obvious weight difference among finished bags.
Marchi Solution: The 25kg bottom-filling packaging machine is equipped with high-precision weighing sensors and high-response weighing system, adopting two-stage filling control of fast and slow feeding to stably control packaging accuracy within ±0.1% to ±0.5%. It can realize stable packaging for powders with uneven density and effectively control material loss.
Pain Point 2: Severe dust leakage causing polluted working environment and health risks for operators
Dust is easy to generate during degreasing powder feeding process.
Marchi Solution: Adopt bottom-filling structure with discharging nozzle extending into bags for filling to reduce dust generation from the source. The full stainless steel sealed structure cooperates with pneumatic bag clamping devices to firmly clamp bag mouths during filling and effectively control dust overflow.
Pain Point 3: Low efficiency and high labor intensity of manual packaging
Traditional manual packaging mode requires multiple workers to cooperate in weighing, filling, sealing and palletizing processes with low efficiency and high error rate.
Marchi Solution: Provide full-process automatic packaging lines covering complete procedures from feeding, packaging, sealing and sewing, weight detection, metal detection to robot palletizing and warehousing, greatly reducing labor dependence and improving packaging efficiency. Non-standard customization is supported for adaptive transformation according to actual production conditions of customers.
In addition to the above advantages, Marchi provides one-year warranty and lifelong after-sales maintenance services. With 27 years of industrial experience and more than 5,000 customer cases, it continuously provides reliable automatic packaging solutions for chemical powder manufacturers on the basis of introducing and absorbing advanced international packaging technologies.
If you are looking for degreasing powder packaging equipment that solves the three major problems of dust emission, accuracy deviation and low efficiency, welcome to contact Marchi Packaging Equipment for more details. We support sample trial machine and one-to-one customized services.
